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Belt Pastillation Units

 

Pastillation

THE METHOD OF CHOICE FOR CHEMICAL MANUFACTURERS!


Pastillation provides an efficient, cost effective process for the continuous converting of molten products into uniform, round and dust free granules ideal for bagging, transporting and bulk material handling systems.

The pastillation process has the flexibility to produce pastille sizes ranging from 1-25 mm in diameter and with viscosities ranging from 5 – 30,000 mPas (cP), based upon processing conditions and need.

From pastillator heads to complete turnkey units, up and down stream equipment, our group can provide customized solutions for your pastillation process.

 

The AccuDrop® Pastillation Unit

The AccuDrop® system, developed by Berndorf Belt Systems USA, is a rotary depositor operating through a stationary distribution system consisting of a stator and a rotating outer shell.

The stator and seal bar system provide a tight seal against the rotating shell and even product distribution along the shell.

The shell has a patented raised pyramid design eliminating product build up in between the holes and further allows the AccuDrop® to operate without a re-feed bar.


Accudrop Pastillation Unit

The holes in the seal bar are aligned with the holes in the outer shell of the AccuDrop® and product drops are dispersed onto the cooling belt forming pastilles. The rotational speed of the AccuDrop® is synchronized with the speed of the cooling belt thus leading to uniform, round pastilles.

Pastille size is determined by the diameter of the holes in the AccuDrop® shell, the product flow and speed of rotation.

 

Benefits:

  • High production rates
  • Consistent product quality
  • Low maintenance

Functional diagram:

Accudrop Pastillation Diagram

Typical products:

Antioxidant, Calcium chloride, Fatty alcohols, Hotmelts, Hydrocarbon Resins, Magnesium chloride, Waxes, Wax blend, etc.

 

 

 

 

 

 

 

 

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